High speed automatic folder gluer

SMARTFOLD 1100 – PC

suitable for straight-line, crash-lock bottom & double wall boxes

SMARTFOLD 1100 – SL

suitable for straight-line, crash-lock bottom, double wall, 4 & 6-corner boxes

SMARTFOLD 1100 It is specially indicated for the most demanding packaging companies, commercial printers and finishers. Can run from small to large sized boxes, covering a wide range of industries. It is flexible to operate and it comes with a state of the art technology and electronics. The standard version includes the accessories for straight line and crash lock bottom boxes. It is flexible and easy to operate.

Components

Feeder section

• Independently motorized friction or vaccum feeder with variable speed.
• Adjustable electronic pile vibrator.
• Lateral feed gates fully adjustable to the width of the blank.
• Two adjustable front feed knives.

Side register section

• Independent section with an unparallel lower carrier that guides the box to a parallel handrail that allows a perfect blank alignment.

Pre-folding section

• Left hand glue flap pre-folder up to 180º.
• Third crease line pre-folder up to 135º.
• 1st and 3rd crease openers.

Crash lock bottom section

• Complete set of folding hooks and helixes to fold the front flaps of the blank smooth and accurately.
• Set of accessories for B-type lock bottom.

Lower gluing unit

• One lower (left side) gluing tank.
• Easy to remove and clean.
• Electronic upper gluing system by guns.

Folding and Closing section

• Smooth and accurate folding of 2nd and 4th creases.
• Outer folding belts adjustable up to 180º with variable speed.
• Two upper & two lower carriers with 25 mm lower and 30 mm outer belts.
• Width-wise adjustable heavy duty compression rollers (optional).

Trombone section

• Upper and lower drive mechanism for length adjustment.
• Equipped with automatic belt tension-adjusting system.
• Continuous and automatic box collection mechanism that ensures a neat transfer to the Press section, guaranteeing a well aligned flow.

Press section

• Manual and Automatic speed variation in coordination with a photocell.
• Upper section moves back and forward, allowing for different box length.
• 5 meters total length with 3.5 meters effective pressure length.
• Pneumatic pressure adjustment.

4 & 6-corner device

• Motorized and untimed electronic back folding system with intelligent servo motor technology.

Servo-motor of back folding device

• Two driven shafts allow a precise fold of the rear flaps. Easy to setup through the main touchscreen.

Materials

Carton Board

Corrugated Board

Processed Materials	Dimensions and Weight	PC	SL
Carton board max. 800 gsm	Length	15.2 m	15.2 m
Corrugated flute type N, E & F	Width	1.7 m	1.7 m
Capability	Height	1.9 m	1.9 m
Speed max. 400 m/min	Net Weight	7.6 Ton	7.8 Ton
Inching speed 10 m/min	Installation	PC	SL
Thickness of folded box max. 20 mm	Electrical connected load	15 kW	15 kW
Blank width 1100 mm	Compressed air 6 bar
	Air compressor capacity 10 m3/h
	Air tank capacity 60 L

Boxes

 

Straight Line

A: 126 – 1100 mm
B: 60 – 800 mm

Lock – bottom Box

A: 146 – 1100 mm
B: max. 700 mm
C: min. 60 mm
D: 20 – 180 mm

4 – corner Box

A: 120 – 1100 mm
B: 130 – 800 mm
C: 20 – 150 mm
D: 80 – 800 mm

6 – corner Box

A: 250 – 1100 mm
B: 130 – 800 mm
C: 30 – 150 mm
D: 80 – 505 mm